AIPQP
AI-Powered Quality Engineering

PPAP Submission Management Software

Assemble complete PPAP packages with element-by-element checklists, cross-validation between documents, and export to customer-ready formats. Documents generated in AIPQP flow directly into your PPAP package with full lineage tracking, so every Control Plan, PFMEA, and Inspection Plan traces back to its sources. AI checks for gaps and inconsistencies before you submit.

Key Capabilities

Capabilities marked Available today ship in AIPQP now. Coming soon items are on the roadmap and labeled clearly.

18-Element Checklist

Available today

Track all 18 PPAP elements with status indicators, responsible owners, and due dates so nothing is missing at submission time.

Build Integration

Available today

Documents generated in AI Generation — Control Plans, PFMEAs, Process Flows, and Inspection Plans — flow into your PPAP package with APQP lineage intact.

Cross-Document Validation

Available today

Verify part numbers, revisions, and specifications align across package documents with lineage from Process Flow through Inspection Plan.

PSW Generation

Available today

Generate Part Submission Warrants with data pulled from completed package elements and program records.

AI Gap Analysis

Available today

AI scans the package for missing documents and incomplete requirements before customer review.

Export Formats

Available today

Export packages as PDF bundles or archives ready for customer exchange workflows.

Built for PPAP submission teams

  • Supplier quality engineers assembling PPAP packages for customer submission
  • APQP program managers tracking PPAP element completion across part families
  • Tier 1 suppliers managing Level 3 and Level 5 submissions across industries
  • Quality teams validating cross-document consistency before customer review
  • New product launch teams managing multiple concurrent PPAP timelines
  • Supplier development engineers reviewing incoming PPAP packages from sub-tier suppliers

How AI accelerates PPAP packaging

  • Scans all 18 elements for completeness and flags missing or outdated documents
  • Cross-references part numbers and revision levels across every document in the package
  • Validates document lineage — ensuring Control Plans trace back to PFMEAs and Process Flows from AI Generation
  • Highlights missing evidence, expired certifications, and specification mismatches
  • Generates a pre-submission readiness report with a confidence score and action items

How it works

  1. Step 1

    Select part and level

    Choose the part/program and PPAP submission level for the package.

  2. Step 2

    Assemble documents

    Pull generated and uploaded evidence into the 18-element structure.

  3. Step 3

    AI validates package

    Run completeness and consistency checks before customer review.

  4. Step 4

    Resolve flagged items

    Fix gaps in Generate/Assess, then refresh package readiness.

  5. Step 5

    Export and submit

    Export customer-ready bundles once the package is review-ready.

Frequently Asked Questions

What are the 18 PPAP elements?

The 18 PPAP elements are: (1) Design Records, (2) Engineering Change Documents, (3) Customer Engineering Approval, (4) Design FMEA, (5) Process Flow Diagrams, (6) Process FMEA, (7) Control Plan, (8) Measurement System Analysis Studies, (9) Dimensional Results, (10) Material/Performance Test Results, (11) Initial Process Studies, (12) Qualified Laboratory Documentation, (13) Appearance Approval Report, (14) Sample Production Parts, (15) Master Sample, (16) Checking Aids, (17) Customer-Specific Requirements, and (18) Part Submission Warrant. AIPQP tracks all 18 with status indicators, responsible owners, and due dates.

How does AI validate a PPAP package?

AI performs three types of validation: completeness checks (verifying all required elements for the submission level are present), cross-document validation (ensuring part numbers, revision levels, and specifications match across all documents), and gap analysis (flagging missing evidence, expired certifications, and incomplete requirements). The system generates a pre-submission readiness score with specific action items.

What PPAP submission levels does the platform support?

AIPQP supports all five PPAP submission levels: Level 1 (PSW only), Level 2 (PSW with product samples and limited data), Level 3 (PSW with product samples and complete supporting data, the most common level), Level 4 (PSW and other requirements as defined by the customer), and Level 5 (PSW with product samples and complete supporting data available for review at the supplier location).

Can suppliers upload documents through a portal?

Yes. AIPQP includes supplier portal workflows where suppliers can upload required documents directly into the PPAP package structure. Documents are organized by element, and the system validates file types and notifies the quality team when uploads are complete.

How does this integrate with the rest of the quality workflow?

PPAP packages pull documents generated in AI Generation (Control Plans, PFMEAs, Process Flows, Inspection Plans) with their full APQP lineage intact. Packages also connect to AI Assessment scores, launch readiness from New Product Launch, and corrective actions from Lessons Learned Intelligence. Document lineage and cross-document validation keep your PPAP package consistent and traceable from a single source of truth.

Ready to package with confidence?

Create a free account and start assembling AI-validated PPAP packages in minutes. No credit card required.

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